MAN TGE Van Racking Customer Install - Cadwallader Ltd
Cadwallader Ltd supports nationwide distribution with backup refrigeration trailers, delivering fast and reliable service across the country. To strengthen their field operations, the company upgraded their MAN TGE maintenance van with a fully customised storage solution.
Using StowPro van racking as the foundation, Cadwallader Ltd created a tailored mobile workshop, adding features and layouts to suit their exact working requirements.
Starting with the Right Foundation
Every successful van fit-out starts with a strong base.
For this project, John selected StowPro’s heavy-duty MAN TGE van racking system as the core structure. Designed specifically for large vans, the system provides:
✔ Strength and durability
✔ Modular flexibility
✔ Secure mounting points
✔ Long-term reliability
This robust framework formed the foundation on which the rest of the installation was built.
Customised to Match Real-World Working Needs
With the core van racking in place, the system was customised to support Cadwallader Ltd’s daily engineering work.
The final layout includes:
- Full-length van shelving on the offside for parts and materials
- Drawer unit on the nearside for tools and components
- Birch plywood worktop for on-site repairs and servicing
- 1500mm high racking system to maximise vertical storage
To further enhance usability, the team added practical accessories, which were mounted on the van side linings above the drawer unit:
- Sealant and caulk tube holder for quick access to consumables
- Aerosol can holder for safe, organised storage
- Large storage pockets for manuals, PPE, and frequently used items
These additions ensure everything has a dedicated place, reducing downtime and improving day-to-day efficiency.
Installation Process
The installation was completed in-house by Dominic, a member of the Cadwallader Ltd engineering team.
From empty van to finished workshop, every stage was carefully documented:
- Preparing the empty load space
- Positioning the van racking and fixing it to the van with the installation brackets.
- Adding specialist holders and storage pockets
- Organising tools and stock
By installing the system themselves, they were able to tailor is to match their exact requirements.
📸 Before Build
A blank canvas ready for transformation.
📸 Installation Complete
StowPro MAN TGE van racking and van shelving installed, forming a professional mobile workspace.
📸 Fully Equipped & Operational
A finished setup, customised and ready for work.
The Result
The completed MAN TGE now operates as a fully functional mobile workshop, built around Cadwallader Ltd’s exact requirements.
Key Benefits:
✔ Bespoke van racking layout
✔ Faster access to tools and consumables
✔ Improved workflow and organisation
✔ Increased storage capacity
✔ Safer transport of equipment
✔ Professional appearance
The 1500mm high van shelving on the offside makes full use of the MAN TGE’s generous interior height, helping engineers carry more while keeping everything accessible.
Conclusion
This project demonstrates how StowPro van racking provides the perfect foundation for a fully customised vehicle fit-out.
By combining a strong modular base with specialist accessories and tailored features, Cadwallader Ltd has created a van that:
- Supports nationwide operations
- Boosts engineer productivity
- Delivers long-term durability
- Reflects their premium service standards
With the right foundation and the right customisation, a standard van becomes a high-performance mobile workshop.
Frequently asked questions
Can I fit StowPro van racking myself?
Yes. Cadwallader Ltd installed this MAN TGE themselves, in-house, using their own engineer. Fitting it yourself lets you tailor the layout to exactly how your team works, and the kits come with fixing brackets and detailed instructions.
Do I have to bring my van to you to have racking fitted?
For us to fit it, yes. Installations are carried out at our fitting centre in Holsworthy, Devon, and customers travel to us from across the UK. Otherwise you can fit the racking yourself wherever you are, as Cadwallader Ltd did with this MAN TGE.
What size van shelving fits a MAN TGE?
This build uses 1500mm high van shelving on the offside, which makes full use of the MAN TGE's generous interior height and lets engineers carry more while keeping everything within reach.
Can van racking be customised for a specific trade?
Yes. The racking is modular, so it acts as a base you build on. This van added a drawer unit plus accessories mounted on the side linings above it, giving every tool and consumable a dedicated place.
